Fence Size 1530*2500mm Automatic Bend Highway Guardrail 3d Fence Mesh Welding Machine

Fence Size 1530*2500mm Automatic Bend Highway guardrail 3D Fence Mesh Welding Machine

Introduction of 3D Fence Mesh Welding Machine

The Fence Mesh Welding Machine is a new, highly automated wire mesh welding equipment developed by our company. It incorporates advanced electromechanical control and resistance welding technology (including fusion and spot welding) refined in recent years, and is tailored to meet the needs of the domestic market.Featuring a modular structural design, this machine facilitates future upgrades and functional modifications, providing flexibility to adapt to customers' evolving requirements.

The fence mesh welding machine retains the original welding machine main body. A Reciprocating Mesh Welding Machine body is installed on one side of the welding machine main body, and an automatic wire feeding machine is installed on the other side. An automatic material arranging machine is fixedly installed on the side of the automatic wire feeding machine away from the welding machine main body. By incorporating a feeding cart, hopper, wire gripping mechanism, and wire arranging mechanism, it replaces the traditional manual wire arrangement, thereby improving the working efficiency of the welded mesh machine.

According to its structure, it is divided into seven main sections: longitudinal wire hopper automatic feeding, automatic material arranging, main mesh welding machine, transverse wire hopper automatic dropping, cyclic mesh pulling system, automatic bending machine (online bending), fence mesh stacking system. It features a novel design, a robust machine frame, and user-friendly operation, offering high cost-effectiveness.

Features of 3D Fence Mesh Welding Machine

1.Automatic blanking of horizontal wire hopper greatly reduces the labor intensity.

2. The machine has horizontal wire detection function. When the horizontal wire does not fall into the welding position, the machine will stop automatically;

3. The motor provides flexible welding pressure for the intersection of longitudinal and transverse/ wires. Compared with a domestic brand of compressed air powered welding equipment, it has stable welding, less spatter, fast welding speed, low initial investment, operation and maintenance cost and low noise in the plant.

4. The mechanical reciprocating mesh drawing saves the workshop space for mesh production and improves the dimensional accuracy of mesh.

5. The horizontal blanking hopper can move to the mesh outlet direction as a whole, which provides operation space for equipment adjustment and greatly improves the adjustment efficiency when changing the mesh specification.

6.The electrical distribution cabinet adopts PLC programmable control system to make the control process more accurate.

7. The automatic feeding device is a mechanism that replaces manual wire placement during mesh panel production. Workers place pre-straightened and cut wires on the automatic feeding platform. The device, driven by motor power, then transports the wires into the storage bin of the material increase hopper.

8. Following the automatic feeding process, pre-straightened and cut wires are placed into the storage bin of the material increase hopper. The rotation of the wire-gripping disc, driven by motor power, achieves the wire dropping and arranging action. The dropped wires automatically fall into the limit grooves, thereby saving labor.

9. As the core component for mesh panel forming, the main welding machine utilizes high-conductivity chrome-zirconium-copper blocks, offering superior wear resistance.

10. Controlled by PLC, the transverse wire hopper uses a motor to drive the rotation of the wire-gripping disc, accomplishing the wire dropping action.

11. The mesh pulling cart moves back and forth within its travel range to perform the mesh drawing action. This reduces welding resistance and saves space.

12. Automatic bending enables highly efficient and continuous operation. It eliminates the need for offline transfer and secondary positioning, seamlessly connecting with the previous process to achieve automated flow. This significantly improves production efficiency while avoiding the safety risks associated with manual handling.

13. The 3D fence mesh welding machine adopts Mesh stacking handling greatly reduces both the required number of workers and labor intensity.

Technical Parameters of 3D Fence Mesh Welding Machine

Application of 3D Fence Mesh Welding Machine

The guardrail fence mesh welding machine is mainly used for highway fences, high-speed rail fences, municipal engineering fences, airport construction, etc.

Photos of 3D Fence Mesh Welding Machine